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Welcome
Themes
Introduction to forest-based bioeconomy
Wood products
Natural fibre products
Man-made bio-based fibre products
Bio-based nanomaterials
Recycled fibre
Pulping and biorefining
Energy and biofuels
Biomass chemistry and physiology
Material testing and product properties
Forests and other biomass resources
Supply chain
Process control and automation
Asset management
Business and investment planning
Environmental control and management
Learning paths
Learning path A
Learning path B
Other resources
Papermaking Science and Technology books
Podcasts
Webinars
Tools
How to use
Dictionary
Glossary
Learning assesment
AI Assistant
Contact
Contact us
Contributors
Profile
Search
Search
X
Search
Generic filters
Exact matches only
Generic filters
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TPM – Zero Breakdowns
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Authors & references
Author:
Jorma Järviö
References:
Nakajima, S. 1989. TPM Development Program: Implementing Total Productive Maintenance. Productivity Press.
Videos
Exercises
This page has been updated 25.02.2025
Content
Asset management
Introduction – why maintenance?
Development of maintenance
Maintenance culture
Maintenance generations
Maintenance types
Asset care – maintenance types
Maintenance terminology
Maintenance standards
Maintenance standards – organisations
Key performance indicators
Elements of preventive maintenance
Principles of preventive maintenance
Planning
Principles of planning
Scheduling
Absolute reliability
Failure modes
Excess maintenance
Failures and faults – basics
Failure, faults – structural fatigue
Failures and faults – PF-curve
Root cause of a failure
Operator (autonomous) maintenance
Common root cause of failures – importance of records
Total productive maintenance, TPM
TPM – principles
TPM – Six Big Losses
TPM – Overall equipment effectiveness, OEE
TMP – OEE in supply chain
TPM – Zero Breakdowns
TPM – Autonomous maintenance
TPM – Autonomous maintenance, general inpection and training
TPM – 5S method
Maintenance development programme
TPM toolbox-other improvement programmes
Reliability-Centered Maintenance, RCM
RCM – Failure mechanisms
RCM – Decision-making diagram
Asset management and care
Impact of the asset care
Maintenance economics
Proactive vs reactive maintenance
Cost control – case
Cost analysis – case
Life cycle costs – principles
Life cycle costs – calculations
Cost impact of maintenance strategy
Maintenance cost calculations
Maintenance cost calculation 1
Maintenance cost calculation 2
Maintenance cost calculation 3
Increasing asset lifetime
Asset performance – basic expressions
Asset performance – maintenance and production
Maintenance organisations
A model for organising maintenance
Knowledge, skills and responsibilities/autonomy in maintenance work
Qualification of the maintenance technician (specialist)
Qualification of the supervisor and the planner
Qualification of the maintenance manager
Training programmes – case Finland and Sweden
Performance culture
Performance culture: case
Benchmarking
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